Hydrocyclone Liners

What for?

A hydrocyclone is a common piece of separation and classification equipment. It is widely used in many fields because of its simple structure, small footprint, convenient installation and operation.

Because liquids, solid particles and other substances are pumped into the hydrocyclone at high speed by pressure, they continue to rotate at high speed in the cylinder, causing collisions and friction with the liners of the hydrocyclone.

Therefore, the hydrocyclone lining has become the most easily consumed hydrocyclone part, and the material and quality of the hydrocyclone liners have become the key factors in the service life of a hydrocyclone.

Key Benefits

Superior abrasion resistance for long wear life

High-dimensional accuracy and efficient performance;

More cost effective than comparable materials.

GTEK Hydrocyclone Liners

GTEK is the right partner to work with, both economically and technically. We provide customized service as per your drawings. And we also recommend the material that suits your application best.

The types of hydrocyclone liners in our supply range:

Vortex-Finder
Vortex Finder
Spigot-Liner
Spigot/APEX Liner
Upper-Cone-Liner
Upper Cone Liner
Lower-Cone-Liner
Middle/Lower Cone Liner
Cover-Liner
Cover Plate Liner
Feed-Chamber-Liner
Feed Chamber Liner

Looking for Quality Hydrocyclone Liners?

GTEK is the right partner to work with! Contact us today for a tailor-made solution.

PU-Hydrocyclone-Green

Materials of Hydrocyclone Liners

Rubber

In recent years, wear-resistant rubber has been used more and more in the cyclone industry. Natural rubber is a wonderful anti-wear material, especially in the treatment of slag slurry.

Rubber has strong stretch resistance and resilience. This is the main factor that constitutes the wear resistance and cut resistance of rubber. When abrasive particles hit the elastic rubber surface, the rubber deforms under pressure, returning most of the kinetic energy to the particles to avoid wear and tear. The rubber itself is wear-resistant, and the elasticity of rubber can absorb and repel impact and friction. It has the characteristic of "overcoming rigidity with softness".

Drop-in-Hydrocyclone-Rubber-Liner
Cover-plate-liner-and-feed-chamber-liner-rubber

Silicone Carbide

Silicon Carbide is known for its extreme wear resistance. It also has ultra-high hardness, high temperature resistance, and corrosion resistance.

In some cases, using silicon carbide as the material for the liners that are easy to wear, such as the cone liner and the spigot/apex liner, can reach more than 5 times the service life of high-alumina ceramics.

Therefore, silicon carbide has gradually replaced alumina as the most commonly used ceramic liner material for cyclones. GTEK adopts integral molding technology to minimize the tolerance range and increase the service life of the hydrocyclone by more than 3 times.

SiC-Hydrocyclone-Liners
SiC-APEX-Liners

Polyurethane (PU)

Polyurethane elastomer has the characteristics of high strength, abrasion resistance, light weight, and a wide application range.

Polyurethane-made cyclone liners are formed by casting and curing, have good wear resistance, especially when dealing with medium and fine particles, and have a good service life.

PU-Hydrocyclone-vortex-finder
PU-Hydrocyclone-Liners

Polyurethane & Ceramic Composite

In this application, PU is usually used as a thickness filler for silicone carbide. It makes up for the limitations of the ceramic material in shape and thickness.

GTEK can customize according to your drawings, and we enhance the drawings based on our experience. If you are looking for a composite lining service or do not know if it fits your situation, please contact us. Our expert team will evaluate the feasibility of the plan and get back to you ASAP.

PU-SiC-composite-Hydrocyclone-Liner
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+86 159 5822 9409 / +86 138 6784 5744

No.156, North Zhenxi Road, Shengshan industrial town, Cixi City, Ningbo, Zhejiang Province, China

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